ENGINEERED FOR
COMPLETE FLUID CONTROL

Following a failed repair attempt elsewhere, the team resolved the issue in under 24 hours despite extremely restricted access. Their technical capability prevented extended downtime and loss of revenue.

The project was delivered in half the time previously achieved, while maintaining strict safety controls. The clean pressure test result confirmed the quality and reliability of the installation.

Rather than replacing flanges entirely, the onsite refurbishment restored sealing surfaces quickly and returned the drum to service immediately — saving both time and cost.

Despite complex access and heavy-wall pipework, the machining was completed right-first-time and to programme. The round-the-clock support ensured we met our overhaul schedule without compromise.

With only a six-hour shutdown window, the team identified incorrect gaskets and out-of-spec flange faces, re-machined them onsite, and restarted the plant leak-free. The preparation and engineering support gave us confidence under significant 
time pressure.

Using a single provider for gasket supply, installation, testing, and QA/QC simplified logistics and reduced offshore headcount. The integrated approach delivered strong assurance and operational efficiency.

We were able to resolve critical anomalies across two live platforms without introducing downtime. The rapid mobilisation and safe execution helped us address compliance requirements immediately.

The hot bolt clamp system allowed us to replace corroded bolts on pressurised hydraulic lines without shutdown. The offshore execution was professional and efficient, restoring integrity with zero disruption.

The procedural improvements and formal training significantly improved site competency. We’ve seen measurable reductions in flange leaks and a stronger culture of joint assurance across the plant.

Managing over 12,000 joints with full traceability during a high-pressure turnaround required robust systems and expertise. The live reporting database and bolt load verification gave us confidence that every critical flange was assembled correctly.

After repeated girth flange leak failures, the integrated engineering and sealing support quickly identified the root cause. Having integrity engineers and sealing specialists working together streamlined communication and resolved the issue far faster than previous attempts.

Reinforcing a live 20” diesel pipeline without draining the line prevented major disruption to regional supply. The composite repair was executed safely, efficiently, and with minimal operational impact. It was a faster and more cost-effective solution than traditional mechanical alternatives.

The precision and control demonstrated during this critical structural testing programme gave us complete confidence in the assembly. The reaction-free torque system and ultrasonic verification ensured every bolt met specification. The team delivered absolute accuracy under demanding mechanical requirements.